Automated Precision Humidification for Greenhouses and Diverse Applications
Precision Humidification Systems
Maintain Target Humidity Automatically & Worry-Free
A precision Humidification system from Mistcooling.com is the answer you have been looking for!
- The perfect solution for a variety of applications: Greenhouses, Data Centers, Wine Cellars, Paint Booths, Baking Facilities, Concrete Curing, Textile Production, and many other manufacturing applications.
- High pressure, ultra-fine mist evaporates quickly and avoids wetness.
- Automatic! Set your desired humidity and our system will only run when needed.
- Provides additional cooling.
- Easy to install.
- Easy and inexpensive to maintain.
- Our variety of system types and sizes means we will have an option that meets your needs.
How Does Mist Humidification Work?
Our specialized, high-pressure pump and nozzles produce micro-sized droplets that are suspended in the air, and as they evaporate, they absorb heat and increase the relative humidity in a facility. This rapid evaporation provides increased moisture without getting things wet.
Our humidification pump has a built in controller that senses the relative humidty of the space. It compares that reading to your target setting, and automatically turns the system on and off to maintain the relative humidity within your target range.
There are many specific needs that humidification may address, such as human health, plant growth, disease mitigation, prevention of static electricity buildup, curing of certain chemicals, excessive drying from A/C systems, etc. Our automated humidification system can help solve all these needs.
Humidification System Design
Before we get into the specifics of humidification, a few things are important to consider for all system types:
- Water Source Requirements: Most of our misting pumps require a water pressure of 40PSI-60PSI coming into the pump while it is running. Having too little pressure and flow could shorten the pump's life span, lead to unwanted vibrations, or even prohibit operation.
- Power Source Requirements: We have pumps available for 110VAC, 220VAC, and 460VAC power types. Knowing what type of power you have available will be important when choosing the right pump(s).
- Determining Pump Location: The best location for the pump is where it can sit level and have power and water sources nearby. It should also be in the space being humidified so that the sensor on the pump can take an accurate reading. Our pumps come standard with a rust-proof, weather-rated enclosure, so it is okay for the pump to be in the elements, as long as it will not be flooded or submerged.
- Water Quality and Filtration: All high pressure systems come standard with a 5-micron sediment filter with a replaceable element. Adding an anti-scale filter is highly recommend for humidification systems, unless extremely high-quality filtration (such as RO) is already present at the facility. For larger systems, or locations where water quality is poor, our Industrial sediment and scale filter may be required.
- System Control Options: The humidification pump comes with an on/off toggle switch and a built in humidistat with sensor wire. Some facilities may already have an automated control system with a humidistat function available. If so, our humidity controller can be deleted so that your own automation system can supply or deny power to our pump.
- Tubing Type and Color: Stainless steel, black, or dark brown tubing are recommended for humidification systems, especially in greenhouses where sunlight may cause algae growth in lighter-colored tubing. For larger facilities that will require mist lines that are hundreds of feet long, 3/8" tubing with compression fittings are often preferred over the 1/4" tubing and push-lock fittings used in most cooling applications.
Specific to humidification:
- There are a few important pieces of information that our team of experts will need to know when working with you or providing design advice:
- What is the target relative humidity that you would like to maintain in your facility?
- What is the temperature outside the facility?
- What is the relative humidity outside the facility?
- What will the set temperature be inside the facility?
- What is the cubic volume of space inside the facility? (or WxLxH)
- In any given hour, what approximate percentage of the air in the facility is contained or recycled, versus the approximate percentage of air that is refreshed from the outside.
- Is the recycled air subject to air conditioning or any other processes that remove humidty from the air?
- Are there any other systems in the greenhouse that already add humidity, such as wet walls or sprinkler systems?
- The above questions are highly important for sizing the system properly! For example, a greenhouse in a desert climate that uses large cooling fans to constantly bring in fresh air will likely need a lot more mist than a greenhouse in a humid environment where very little ventilation is present.
- With the proper information, we can calculate a rough estimate of how much water you need to evaporate per hour to maintain your target humidity. Of course, we don't want the system to run all the time, so we normally target a 1/3 hour run-time average. For example, if you need to evaporate 18 gallons per hour (0.3 Gallons per minute), we would design a system capable of evaporating 54 gallons per hour (0.9 Gallons per minute). This would ensure the system can cycle on and off at reasonable intervals (for example, 3 min on, 6 min off), and that it could still keep up if demand for moisture increased unexpectedly.
- Most designs end up following a similar pattern: Misting lines usually run parallel, spaced 10-20 feet apart, with misting nozzles spaced every 6-10 feet on the line, all depending on the facility's specific needs. You can get a rough idea of what to expect regarding system size from that average.
- Many humidification customers prefer .002" or .004" nozzles, which are smaller than our .006" nozzles that as come standard with most systems. The lower flow rate of the smaller nozzles helps further mitigate the risk of wetness in humid environments, but must also be kept in mind when sizing the system and pump. Make sure to discuss this with our misting experts when we're helping design your system.
Optimal Humidity Control in Wine Storage with Precision Humidification Systems
Optimal Greenhouse Humidification System for Wine Storage
Precision Humidity Control for Wine Storage
Wine Storage Humidification Solutions
Efficient Wine Storage with Humidification Systems
Achieve the perfect humidity for your wine storage with our advanced greenhouse humidification system, specifically designed to meet the stringent needs of wine preservation. Maintaining consistent humidity levels is crucial for wine storage, as fluctuations can cause corks to dry out, leading to oxidation, or create conditions for mold growth. Our system ensures stable humidity levels from 1% to 99% RH, providing the ideal environment for your wine collection.
Key features of our system include an automatic mist pump with a self-regulating humidity controller, ensuring precise control without the need for constant manual adjustments. The high-quality stainless steel orifice misting nozzles and commercial-grade filtration system guarantee clean and effective humidification, crucial for maintaining the integrity of your wines.
Proper wine storage conditions help preserve the flavor, aroma, and quality of the wine. Our humidification system creates an environment that mimics natural wine cellars, preventing spoilage and ensuring that your wines age gracefully. The robust and durable components of our system provide reliable performance, making it suitable for various wine storage settings.
By investing in our precision humidity control system, you can protect the delicate balance of your wines, ensuring they develop to their full potential. Our advanced technology and reliable design offer a dependable solution for wine enthusiasts and connoisseurs, safeguarding your valuable wine collection
Greenhouse Humidification
Optimal Greenhouse Humidification System for Healthy Plant Growth
Precision Misting Solutions for Greenhouse Environments
Enhance Greenhouse Growth with Advanced Humidification
Efficient Greenhouse Humidification for Optimal Plant Health
Ensure your greenhouse provides the perfect growing conditions with our advanced humidification system, meticulously designed to meet the unique needs of greenhouse environments. Featuring an automatic mist pump and self-regulating humidity controller, this system maintains stable humidity levels from 1% to 99% RH. With high-quality stainless steel orifice misting nozzles and a commercial-grade filtration system, it ensures clean and effective humidification, essential for healthy plant growth.
Why Proper Greenhouse Humidification is Essential
Proper humidity control is crucial in greenhouses to prevent plant stress, disease, and dehydration. Here’s how our humidification system, with its advanced features, perfectly addresses these needs:
- Enhanced Plant Health: Consistent humidity levels help prevent plant diseases and improve overall plant vigor. Our self-regulating humidity controller ensures your greenhouse maintains the optimal humidity range, mimicking natural conditions and promoting robust growth.
- Disease Prevention: High humidity can foster mold, mildew, and other pathogens, while low humidity can cause plants to dry out. Our system’s precise control prevents these issues, keeping your plants healthy. The commercial-grade filtration system ensures only clean water is used, further reducing the risk of disease.
- Energy Efficiency: Efficient humidification systems help maintain a stable climate, reducing the need for additional heating or cooling. Our automatic mist pump adjusts the misting to current conditions, saving energy and operational costs.
- Increased Yields: By providing the ideal growing conditions, plants can reach their full potential. Our system ensures that your plants receive consistent humidity, leading to higher yields and better quality produce.
Data Center Humidification
Optimal Automated Humidification System for Data Centers
Mitigate Static Electricity with Advanced Humidification
Precision Misting Solutions for Server Environments
Efficient Humidification for Optimal Electronic Performance
Ensure your data center operates at peak performance with our cutting-edge humidification system, specifically designed to meet the unique requirements of data center environments. Featuring an automatic mist pump and self-regulating humidity controller, this system maintains optimal humidity levels from 1% to 99% RH. With high-quality stainless steel orifice misting nozzles and a commercial-grade filtration system, it provides clean and effective humidification, ensuring the longevity and reliability of your critical IT infrastructure.
Why Proper Data Center Humidification is Essential
Maintaining precise humidity levels in a data center is vital for protecting sensitive equipment, improving operational efficiency, and extending the lifespan of your hardware. Our humidification system addresses these needs with advanced features that make a significant difference:
- Optimal Equipment Protection: Proper humidity control helps prevent electrostatic discharge (ESD), which can damage sensitive components. Our self-regulating humidity controller ensures your data center maintains the ideal humidity range to reduce ESD risk and protect your valuable IT infrastructure.
- Prevention of Corrosion & Overheating: Low humidity can cause components to overheat, while excessive moisture can lead to corrosion. Our system's precision control avoids both extremes, providing balanced humidity levels that protect your equipment from damage, ensuring smooth operations and reducing maintenance costs.
- Energy Efficiency: With energy-saving features, including an automatic mist pump that adjusts misting based on current conditions, our humidification system contributes to reducing your energy consumption. By maintaining the optimal climate without overuse, it lowers operational costs and enhances overall energy efficiency.
- Enhanced Equipment Longevity: By maintaining a stable and controlled environment, our humidification system helps extend the life of your IT equipment. With fewer temperature fluctuations and stable humidity, your hardware operates more efficiently, resulting in fewer repairs and replacements.
Invest in our advanced data center humidification system today and protect your infrastructure while optimizing your operational efficiency and lowering energy costs.
Other Applications of Our Humidification System
Textile Humidification: Maintains the necessary moisture levels to prevent static electricity and material shrinkage.
Manufacturing Humidification: Keeps industrial environments at ideal humidity levels to protect machinery and materials.
Paint Booths: Provides consistent humidity to ensure high-quality paint finishes.
Concrete Curing: Ensures the right humidity levels for proper curing and strength development of concrete.
Baking: Ensures consistent dough hydration, improving texture, rise, and overall product quality.
Human Health: Preventing nasal passages, lips, eyes, and skin from drying out can limit susceptibility to viruses, bacteria, and other pathogens.
Case Studies
Other Mistcooling Applications
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Portable Misting Systems
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Pool Coolers
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Humidification - Greenhouse/Data Centers
Use a Humidification system from Mistcooling to maintain a target humidity level in your facility.
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Roof Cooling
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Odor Control
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Sanitization
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